BCCK Boosts Propane Recovery with Next-Generation Technology at Cryogenic Gas Processing Facility

BCCK, a leader in engineering, procurement, fabrication and field construction services, has applied patent-pending technology, G2R-Flex™, to provide enhanced propane recovery for a premier midstream group in Ohio’s Marcellus-Utica Basin.

Utilizing a skidded BCCK patent-pending design, G2R-Flex™ improved current 200 MMSCFD GSP facilities propane recoveries to greater than 99 percent in ethane rejection and can also be applied to improve performance in ethane recovery.

Greg Hall, executive vice president, BCCK, said, “With increased propane prices, BCCK is continually working to improve overall project economics for our customers. Our latest design, G2R-Flex™, will further optimize recoveries to exceed customer expectations for NGL extraction.”

G2R-Flex™ is available to increase recoveries at many of the existing gas subcooled process (GSP) cryogenic gas processing facilities. This NGL extraction process assures maximum profitability through higher efficiencies and greater recoveries.

Hall added, “There are hundreds of cryo plants battling poor performance related to NGL recovery. BCCK has used its vast experience with cryogenic gas processing and NGL extraction to develop this simple, efficient, and effective modification for our customer.”

BCCK offered complete turnkey capabilities on this project through full EPC services (detailed planning and design; custom fabrication; and field installation), to increase propane recoveries for the local market.

BCCK Holding Company to Enhance Recoveries at Cryogenic Gas Facility in Marcellus-Utica Basin

BCCK Holding Company has been awarded an EPC contract to improve overall project economics at a cryogenic gas facility in the Marcellus-Utica Basin, in southeastern Ohio, United States.

Drawing upon its vast experience with cryogenic gas processing and natural gas liquids (NGL) extraction, BCCK developed a simple and effective modification that will improve on the existing cryogenic plant design and equipment, increasing propane recovery and associated revenue in the process. The project will utilize a skidded BCCK patent-pending design, which will be available to enhance propane recoveries at many of the existing 200 MMSCFD gas subcooled process (GSP) facilities operating throughout the United States.

Brian Petko, senior vice president of engineering, BCCK, said, “BCCK is further expanding our portfolio in natural gas cryogenic processing with the addition of this patent-pending technology that enhances recoveries at existing GSP cryogenic facilities. We are excited to be working with one of the premier midstream groups in the Marcellus-Utica Basin, who is our latest client desiring higher realized revenue from their product. We were ultimately selected due to our overall process design and flexibility of offering.”

The full EPC project will draw upon all of the BCCK Holding companies: BCCK Engineering for detailed engineering and design; NG Resources for fabrication; and NGF Construction for field installation.

BCCK Delivers New Cryogenic Gas Plant in North Dakota

BCCK Holding Company (BCCK) has signed a contract with Outrigger Energy II, LLC (Outrigger) to deliver an ex works gas processing plant for the Bill Sanderson Gas Processing Facility in North Dakota.

The facility is located in Williams County, north of Williston, and will be capable of processing 250 MMSCFD upon its completion in Q4 2020.

John Peterson, senior vice president business development, BCCK, said, “We are excited to be working again with the Outrigger team. This year is BCCK’s 40th anniversary and over those four decades we have sold and installed several plants across the U.S., but this is our first one in North Dakota.”

Andrew Perdue, director of operations and engineering, Outrigger, said, “BCCK’s ability to deliver an enhanced cryogenic technology at competitive commercial terms was key to us choosing their technology for this project.  We are pleased to be partnering with BCCK to provide our existing and future customers in the Bakken with a highly reliable midstream solution.”

BCCK Holding Company to Deliver NiTech® Cryogenic Nitrogen Removal for Landfill Gas-to-energy Project

BCCK Holding Company (BCCK), a leader in engineering, procurement, fabrication and field construction services, will provide its NiTech® cryogenic nitrogen removal process as part of a complete, high-btu gas cleaning system for a landfill gas-to-energy plant in Washington State, USA.

Klickitat Public Utility District (PUD) selected BCCK’s unique NiTech® technology to perform a key role in transforming landfill gas into nearly 100% pure renewable natural gas at the H.W. Hill Landfill Gas to Energy plant, located at the Roosevelt Regional Landfill in the Klickitat County of Washington State.

John Peterson, vice president business development, BCCK, said, “Landfill-derived renewable natural gas has the lowest full-cycle CO2 emissions of all transportation fuels, including emissions attributed to electric vehicles. The Klickitat NiTech® Nitrogen Removal Unit (NRU) will be used to remove nitrogen from methane gas collected from the landfill. We will provide a dehydration system in front of the NiTech® NRU to dehydrate from the upstream solvent process. Our NiTech® NRU will process 7.2 MMSCFD of gas and will be guaranteed to recover 99.5% of the methane.”

Kevin Ricks, Klickitat PUD, said, “We are proud to operate one of the largest, cleanest and most efficient landfill gas-to-energy projects anywhere in the world. The next stage of our project, transforming landfill gas into renewable natural gas, is of vital importance and we selected BCCK to support us with their NiTech® technology due to their proven track record and the depth of the experience demonstrated by their engineering and manufacturing teams.”

Weld County, Colorado Project #BK18006.00

225 MMSCFD cryogenic gas plant utilizing BCCK’s patent pending C2Flex technology design used to maximize customer’s needs in ethane recovery and rejection. BCCK is providing the engineering, procurement and construction services for this cryo plant project.  The cryogenic gas plant project includes a high pressure HARP style slug catcher designed for 1640 BBL/D capacity. The project includes electric driven residue compression, 750 GPM amine system, molecular sieve dehydration with regeneration system, cryogenic system with expander, fuel gas system, instrument air system, propane refrigeration, two hot oil systems and full plant flow emergency flare. The cryo plant will be equipped with a Central Control Room and three (3) PDC buildings for plant power distribution.  This project shall be executed by the BCCK Holding family of companies.

BCCK Holding Company Enters Into EPC Contract With Blue Mountain Midstream, LLC

BCCK Holding Company (BCCK), a leader in engineering, procurement, fabrication and field construction services, has entered into an engineering, procurement and construction (EPC) contract with Blue Mountain Midstream, LLC, for delivery of the Chisholm Trail Cryogenic Gas Plant in Oklahoma, U.S. Blue Mountain Midstream, previously LINN Midstream LLC, is a subsidiary of LINN Energy, Inc.

All three of the BCCK Holding companies: BCCK Engineering; NG Resources and NGF Construction will work together and with Blue Mountain Midstream to supply BCCK’s 225 MMSCFD RSV Cryo Plant. Construction of the plant has already begun with commissioning slated for Q2 2018.

R. Clark Butts, CEO, BCCK, said, “In this project, BCCK is providing ‘off-the-shelf’ benefits with the advantage of custom-designed efficiencies for Blue Mountain Midstream. Our 225 MMSCFD RSV design, along with full EPC capabilities, allows for a financially competitive package by avoiding layering of margins, while offering improved recoveries from standard or modified GSP designs. We guarantee our design flow and recoveries to the client’s specific gas, therefore eliminating the concern of derating a plant. The BCCK teams are excited to work with Blue Mountain Midstream and we look forward to a successful collaboration on this project.”