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presentation 1: Nitech™, proven technology for the gas industry
(midcontinent gpa, Oklahoma city, OK -- april 2009)
Author: Greg Hall, Vice President of Sales/Planning, BCCK Engineering
Event: Midcontinent GPA, Oklahoma City, Oklahoma
Date: April 2009
BCCK Engineering Inc.
BCCK Engineering, Inc., a privately owned, Midland, Texas based firm, specializes in engineering and technology services to clients on a worldwide basis. BCCK has been in business for over 28 years and we are the licensor of the patented Nitech™ nitrogen rejection process, which the EPA recognized for clean and efficient nitrogen rejection from high nitrogen gas streams. BCCK has been the most active NRU supplier in the United States for the past 10 years. We maintain a complete staff of engineers, designers, technical support and financial specialists. We provide full fabrication facilities via the NG Resources Corporation..
History of Nitrogen Extraction:
- Prior to 1995
- Minimum throughput required - 30 MMSCFD
- Minimum gas reserves - 60/75 BCF
- Limited inlet nitrogen content fluctuations - 15% maximum
- Technology Source - Complex air separation derivative
- Pre-treating required
- Removal of CO2 down to 3 PPM
- Removal of C3+ hydrocarbons
- Removal of water to a dew point of -275° F
- Construction Time - Approximately 18 months
- Current technologies:
- Minimum throughput required for PSA unit - 1 MMSCFD
- Minimum throughput required for cryogenic unit - 5 MMSCFD
- Minimum gas reserves for cryogenic unit - 10 BCF
- Technology Sources - Various
- Pre-treating required for cryogenic applications
- Removal of CO2 down to 50 PPM
- Removal of C3+ hydrocarbons – not necessary
- Removal of water to a dew point of - 275° F
- Construction Time - Approximately 12 months
What Can I Get from Current Technology?
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Make it rubber - make it flexible!
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New technology / cost effective facilities should:
- Be designed to operate in an extremely wide range of inlet nitrogen concentrations; designs for nitrogen ranging from 5 to 70 percent are normal
- Consist of simple process design requiring minimal operator attention
- Have run times in excess of 99%
- Have low power consumption
- Have low compression requirements
- Have overall efficiencies of 99.5% or greater
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New technology / cost effective facilities should:
What Else Can I Get from Current Technology?
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New units can be configured to
- Extract NGLs to a level that is comparable to expander plant technologies
- Extract helium from inlet gas streams and produce a “crude” grade product
- Recover a high pressure dry nitrogen stream that is ideal for reinjection back into the reservoir in nitrogen flood applications
- Produce LNG and extract nitrogen in a common unit
Nitech™ NRU Facilities Designed by BCCK Engineering
![]() Nitech™ NRU for Coal Mine Methane
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![]() Nitech™ NRU and NGL extraction |
![]() Nitech™ NRU/NGL extraction, CO2 |
![]() Nitech™ NRU for nitrogen flood |
![]() Low – BTU gas with NRU/NGL extraction |
![]() Nitech™ NRU |
![]() Nitech™ NRU
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![]() Nitech™ NRU
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